Kỹ sư quản lý quy trình với kinh nghiệm trong sản xuất và tự động hóa. | Nam | 1985 | Cầu Giấy – Hà Nội

Industrial Process Engineering, Lean Manufacturing, Automation, Project Management, Quality Improvement, Process Optimization, Engineering Management, Mechatronics, Embedded Systems, Research, Team Leadership, Manufacturing Processes …

Toan Le Thanh
Address:
Room 217, A12 building, 12 lane,
Nghia Do Ward, Cau Giay District, Hanoi
Hometown:
Khoai Chau, Hung Yen, Vietnam
Cellphone:
Email:
Skype: lethanhtoan

**OBJECTIVE**
Seeking a challenging engineering position in a high-tech company that fully utilizes my education, experience and offers growth opportunities.

**SUMMARY OF QUALIFICATIONS**
– Years of experience as Industrial Process Engineering Manager in electronics company with main focus on line setup qualification and process optimization/improvement.
– One year as Assembly Manufacturing Process Engineering Lead at the biggest and ambitious 3.5 billion US dollar automotive project in Vietnam.
– More than two years as Assembly Engineering Manager with achievement to lead engineering team from start up to sustain 100 million air-conditioning assembly factory.
– Having one and half year of experience as a researcher at computer vision and pattern recognition laboratory in Korea.
– One year of research experience as an embedded system developer (intern) at a German software company.
– Good proven track records in educational background with multiple scholarships awarded.
– Master of Science in mechatronics and sensor systems technology in Germany.
– Bachelor in electrical and electronics equipment at Hanoi University of Science and Technology.
– Nearly five years of experience as a process equipment engineer section manager in an electronics manufacturing factory in a multi-national company.
– Areas of expertise include extensive industry knowledge, practical experience in the developing, maintaining, and improving engineering processes.

**EDUCATION**
– **Dongguk University (South Korea: Sep 2014-Jan 2016)**
– Computer Vision and Pattern Recognition

– **Karlsruhe University of Applied Sciences (Germany: Mar 2013-Mar 2014)**
– Faculty of Electrical Engineering and Information Technology

– **Vietnamese German University (Nov 2011-Feb 2013)**
– Faculty of Mechatronics and Sensor Systems Technology
– Master of Science in Mechatronics and Sensor Systems Technology
– GPA: Good grade 2.19/5 (ranked #1)
– Thesis project: Development of a sample submission device used by an analytical system using barcode and RFID authentication

– **Hanoi University of Science and Technology (Sep 2003-Jun 2008)**
– School of Electrical Engineering
– Bachelor of Science in Electrical Electronics Equipment
– GPA: Good grade 7.57/10 (ranked #5)
– Thesis project: Development a PLC experimental board used by students for studying basic PLC programming with S7 300 and SCADA WinCC

**Scholarships and Grants**
– Granted VGU scholarship in two academic years 2012-2014
– Granted DAAD scholarship in one full year from Mar 2013 to Feb 2014 for exchange student in Germany

**PROFESSIONAL WORK EXPERIENCE**
– **Fushan Technology Vietnam (Former Microsoft Mobile Vietnam) (August 2019 to current):**
– Industrial Process Engineering Manager
– Manage a team responsible for the design and implementation of smooth lean entire factory layout and processes from end to end: SMT-FA/FATP lines
– Turn technical drawings, reference process flow of customers into design for manufacturing in detail with estimated capacity, headcount, tools, jigs, needed equipment
– Leading automation projects for machine fabrication, machine capacity improvement/upgrades and calculate budgets, and ROI including auto screw machines, auto weight checking/scanning, auto label feeding that helping minimize headcounts requirement and enhance quality and reliability.
– Create, update, approve PFMEA, PCP, ECN, CAPA to identify risk, mitigate plan and manage engineering process changes
– Practical experience in using statistical analysis (mini Tab), DOE, FMEA, SPC tools for driving quality improvement
– Gather/document lessons learned from previous models to provide valuable feedback/inputs to avoid similar quality issues in early development stage for new models
– Setup, verify and qualify for new products/lines (7-10 per year from feature phones, smart phones to IoT products such as smart speakers/devices) to meet safety, quality, capacity (cycle time), timeline and specification requirement.
– Create, maintain, improve and approve working instructions/standard operating procedures, process flow, repair/rework route setting in SFC and engineering related documents for entire SMT-FATP factory’s manufacturing processes.
– Drive team to improve capacity by 5%, reduce headcount by 5% per year and yield improvement by applying lean methodology and automation to enhance performance and maximize efficiency.
– Plan and manage all aspects of industrial engineering activities such as changeover, PM time, downtime reduction to improve OEE, leading factory Kaizen Tool deployment, implementation & proliferation.
– Regularly conduct time studies in operation, analyze line of balancing to improve and maximize work flow and utilization.
– Ensure factory capacity/capability to meet demand plan.
– Monitor reporting procedures on a daily basis; keep track of regular work activities of each employee and ensure all processes are executed by considering safety, quality, output, on time delivery.
– Manage engineering projects and resolves engineering problems with decision making based on data analysis and statistics
– Lead team to sustain & improve performance with the collaboration from cross functional teams.
– Lead plant industrial engineers, instructors team to improve productivity and plant performance
– Manage work standardization (Machinery, Layout, Time study…)
– Lead Innovation team to improve plant performance through initiating and implementing automation and innovation projects.
– Leading the development of Smart Manufacturing factory.
– Foster Lean culture and application to improve quality, reduce cost, increase productivity and reduce 7 wastes.
– Manage cost savings projects and process improvement

– **Vinfast Trading and Production (August 2018 to August 2019)**
– General Assembly Manufacturing Process Engineering Lead
– Work closely with R&D design team (Magna Styer in Austria) for development and transferring of first two made in Vietnam car models: SUV and SEDAN
– Analyzing 3D vehicle models to in Catia and J2Go
– Identify failure modes in early stage and documenting in process failure modes effective analysis (PFMEA) and process control plan (PCP)
– Lead process engineering team in establishing build of process (BOP), JESes (Job Element Sheet) and Standard Operations Sheets for each vehicle model for thousands of assembly processes in engineering software Teamcenter from Siemens
– Set up, commissioning, qualifying, testing of all production equipment and system
– Skillet and Slate Conveyor System
– Petrol, Brake Oil, Gas Filling Stations
– Manufacturing Excellent System (MES)
– Barcodes, Scanners and IoT System
– Basic to advanced tightening tools
– Lead process optimization and cost reduction activities
– Carrying out the training and operation of machinery, equipment for production staff.
– Manage EBOM (Engineering BOM), MBOM (Manufacturing BOM), Change Control Approval and Implementation
– Key drive for ISO related activities from document preparation, submission and get full certification approval
– Planning for maintenance and repair of machinery and equipment, planning to buy spare parts for the factory
– Equipment and Labor Forecast for current and future needs
– Drive team effort for line balancing and lean activities
– Lead root cause investigation analysis for all production issues

– **Daikin Air-Conditioning Vietnam (Jan 2016 – July 2018)**
– Indoor-Outdoor Units Assembly Engineering Manager
– Lead New Product Introductions (NPI) and Process Development Teams, drives continuous improvement initiatives while building quality manufacturing into the manufacturing methods and processes.
– Successfully transfer 8 new models from Thailand and Japan to new established factory in Vietnam within record time one year Conducts trial runs, review assembly processes in early stage to provide feedback to R&D team for design change before starting mass production
– Design and implement production processes to ensure workers safety and general safety in the workplace
– Leads and coordinates engineering team and machine makers for installation and configuration 2x 100-meter air-conditioning assembly lines conveyors together with supporting machines (air-tight test, recovery, leak check, high voltage, running test) Ramp up mass production from zero to 900 units per day (cycle time 25 seconds) within record time of six months with zero major safety incident
– Ensure operation of equipment by establishing preventive maintenance requirements; conferring with manufacturers; contracting for special maintenance services; maintaining equipment inventories; evaluating new equipment and techniques.
– Define, make and regularly revise preventive maintenance checklist monthly, quarterly and yearly
– Regularly revise spare parts and consumables
– Make machine specification, discuss with machine makers to overcome technical barriers before fabrication. Generate test report and handover to production team
– Set KPI goals for PM activities: PM efficiency and effectiveness: number of hours performing PM, machine availability guarantees.
– Lead maintenance activities to improve the factory’s efficiency and product output
– Maintain and improve manufacturing processes
– Regularly conduct time study, revise factory processes and layout
– Eliminate 7 wastes: overproduction, inventory, waiting, motion, transportation, rework, over-processing
– Monitor and report production efficiency, productivity and other appropriate metrics.
– Initiative appropriate corrective actions and continuously strive to improve efficiency.
– Maintain frozen process sheets, FMEA’s
– Maintain processes, time standards, and new product/process costing
– Provide guidance and direction to direct reports, including setting performance goals and monitoring performance (10-20 subordinates)
– Coaching, counseling, and mentoring employees; planning, monitoring, and appraising job results.
– Provide strong ambitious spirit and leadership to a multi-disciplined engineering group
– Handle and lead implementation of capital investment projects.

– **Dongguk University (South Korea Sep 2014- Jan 2016)**
– Researcher at Computer Vision and Pattern Recognition
– Participated in a project: Human activity recognition
– Co-author of two papers:
– Robust Pedestrian Detection by Combining Visible and Thermal Infrared Cameras
– Human Detection Based on the Generation of a Background Image by Using a Far-Infrared Light Camera

– **Angi GmbH, Karlsruhe (Germany: Mar 2013- Mar 2014)**
– Embedded Systems Developer (Intern)
– Successfully developed an electronics device used by analytical chemical systems using barcode and NFC technology
– Tested and validated embedded systems especially using open source Arduino platforms

– **Intel Products Vietnam (HCM- Vietnam: Mar 2012- Feb 2013)**
– MHS (Material Handling System) PM Manager
– Manage a group of ten PM (Preventive Maintenance) crew members of MHS (Material Handling System) module
– Schedule and allocated headcounts for daily PM activities
– Forecast spare parts budget and spending quarterly and yearly
– Monitored daily PM performance
– Conduct PM training for new PM members
– Initiate and implement PM continuous improvement projects
– Setup and optimized numbers of spare parts on Inventory System. Write operational and PM standard work instructions (SWIs) for technicians
– 5S Champion Leader
– Conduct weekly 5S audits and training for MHS module
– Maintain, sustain and improve 5S

– **Intel Products Vietnam (HCM- Vietnam: Dec 2009- Feb 2012)**
– Process Equipment Engineer
– Successfully install, qualify and certify Level 3 training four kind of tools from Germany (Grohmann ACS MFM 220), Japan (Hirata LUL, ASRS), Malaysia (LKT)
– Engage in and qualified four Intel chipset products: Ibex Peak, Cougar Point, Lynx Point, Panther Point
– Train and certify Level 1 &2 Technicians
– Own three specifications: ACS operational spec, PM and operational material handling system specs
– Submit and approve more than ten white papers for tools qualifications, products qualifications as well as process improvements
– Guide and supervise intern undergraduate/graduate students
– Troubleshoot hard downtime tool issues
– Daily monitor key product indicators (KPI) and equipment performance: Machine Availability (MA), Scheduled Downtime and Unscheduled Downtime
– Investigate root causes of product quality issues
– Implement continuous improvement projects to reduce Unscheduled Downtime and increase MA from 90.4% to 91%
– Was one of core members in successful startup VNAT 1st production line

– **Intel Products Vietnam (Ho Chi Minh- Vietnam: Jul 2008- Nov 2009)**
– Process Equipment Engineer (Assigned abroad training in Penang, Malaysia)
– Successful complete L1 &L2 equipment training in 3 months
– Develop and certify PM activities for ACS and LUL tools
– Co-author with Intel Malaysian engineers two white papers for ACS tools and Ibex Peak product qualifications
– Investigate, identify root cause and suggest solution for Ibex Peak substrate burr quality issue
– Contribute to Intel Malaysia start up for Ibex Peak chipset product

**Key Accomplishments:**
– Recognized for outstanding and valuable contribution in training and certification of Vietnam Assembly and Test (VNAT) workforce and extraordinary support to Factory Start Up by VNAT manufacturing and technical training managers
– Achieved most number of L1/L2 equipment certification (total 9)
– Recognized by VNAT site manager in cost reduction effort saved $12.9K
– Together with an intern student, won second runner up prize in an internship project competition for undergraduate students at IPV
– Rated four years focal: successful (in 2009,2011,2012), exceed expectation (in 2010 promoted from grade 03 to grade 05)

**Skills:**
– Project management skills
– Arduino programming language
– C#, Matlab and Simulink

**Languages:**
– Fluent in English (C1 level certificate-equivalent IELTS 7 band, master course conducted 100% in English, more than 10 years worked in multi-national company used mainly English)
– Vietnamese (native speaker)
– Korean, Japanese (basic)

**Research Experience:**
– Coauthor of two scientific papers in area of image processing and pattern recognition.
– Image processing, computer vision, feature extraction, image segmentation, classification, machine learning
– Writing technical lab and thesis reports
– Renewable energy, home automation, robotics, embedded systems
– Wireless sensor networks especially in agricultural applications
– Using open source platforms (Arduino, Raspberry Pi, Beagle Bone, Intel Galileo) to build interactive projects

**Extracurricular Activities:**
– Board of soccer organizing team at Daikin Vietnam
– Scheduled weekly soccer game for group of 30 Vietnamese and Thailand students in Karlsruhe, Germany
– An active participant of Vietnamese soccer club in Karlsruhe
– Raised and managed the fund for Vietnamese soccer club in Karlsruhe
– Organized and invited 12 soccer clubs from neighbor cities participating in inter-city soccer tournament in summer 2013.